Self suction crushing and mixing integrated machine

The self-priming crushing and mixing integrated machine is a mechanical equipment that integrates material crushing and mixing functions. The following is its detailed introduction:

Structural composition:

Crushing device: usually composed of crushing chamber, blades, screen mesh and other components. The crushing chamber is a space where materials are crushed. The blades inside rotate at high speed, striking, cutting, and grinding the incoming materials into smaller particles or powders. The sieve plays a screening role, controlling the particle size of the crushed material. Material particles that meet the requirements enter the subsequent mixing process through the sieve, while larger particles continue to be crushed in the crushing chamber.

Mixing device: generally includes a mixing drum, a mixing shaft, and mixing blades. A mixing bucket is a container that holds materials, and its shape and size vary depending on the equipment model and application scenario. The mixing shaft is installed inside the mixing drum and driven to rotate by a motor or other power device. The mixing blades are fixed on the mixing shaft and rotate with the rotation of the mixing shaft to mix and stir the materials, so that materials of different compositions can be evenly distributed together.

Feeding system: equipped with self-priming feeding function, usually equipped with a straw or feeding hopper. The negative pressure or other suction devices generated by the fan automatically suck the materials to be crushed and mixed into the crushing device, saving time and labor for manual feeding and improving production efficiency.

Transmission system: composed of motor, belt, coupling, reducer and other components, used to transmit the power of the motor to the crushing device and mixing device, so that they can operate normally. The motor provides the power source, and the reducer reduces the high speed of the motor to a speed suitable for crushing and mixing according to the working requirements of the equipment, ensuring the stable operation of the equipment.

Control system: used to control the start, stop, speed adjustment and other operations of equipment, which can be divided into two types: manual control and automatic control. The manual control method is simple and direct, and the operator controls the operation of the equipment through buttons or switches on the control panel; The automatic control mode can automatically complete the crushing, mixing and other operation processes according to preset programs and parameters, improving the automation and accuracy of production.

working principle:

Firstly, after turning on the equipment, the self-priming device starts working, generating suction to suck the material into the crushing chamber from the feeding port. The material is rapidly crushed into small particles in the crushing chamber by the impact, collision, and cutting action of high-speed rotating blades.

The crushed material is screened through a sieve and then falls into a mixing drum. The mixing shaft drives the mixing blades to rotate and mix the materials falling into the mixing bucket. The rotational motion of the stirring blades generates complex flows of materials inside the mixing drum, including axial flow, radial flow, and circular motion, thereby enabling the materials to be thoroughly mixed and evenly distributed.

Application areas:

Feed processing: In the aquaculture industry, it can be used to crush and mix feed materials such as corn, soybean meal, wheat bran, straw, etc., to produce feed suitable for different animals. For example, for livestock such as pigs, cows, and sheep, various feed materials can be crushed and mixed in a certain proportion according to their growth stage and nutritional needs to produce nutritionally balanced full value feed; For poultry animals such as chickens, ducks, geese, etc., grains, protein feed, etc. can be crushed and mixed to make powdered feed suitable for their consumption.

Food processing: suitable for the pretreatment and mixing of some raw materials in the food industry, such as crushing and stirring grains, beans, nuts and other raw materials to produce food raw materials or semi-finished products. For example, in pastry making, raw materials such as flour, sugar powder, and oil can be crushed and stirred to make the dough for the pastry; In seasoning production, various spices, salt, sugar and other raw materials can be crushed and stirred to make various flavors of seasonings.

Chemical industry: It can be used for crushing and mixing chemical raw materials, such as grinding and stirring powdered chemical raw materials to make their particle size more uniform, facilitating subsequent processing and use. For example, in the production of coatings, chemical raw materials such as pigments, fillers, and resins can be crushed and stirred to produce semi-finished coatings; In plastic production, raw materials such as plastic particles and additives can be crushed and stirred to produce plastic masterbatch.

advantage:

High functional integration: Integrating the crushing and stirring functions into one device reduces the equipment's footprint and investment costs, while also improving production efficiency and avoiding material transfer and pollution between different devices.

Easy to operate: The self-priming feeding method makes the feeding process more convenient and efficient. Operators only need to place the material near the feeding port, and the equipment can automatically suck in the material for crushing and stirring, reducing labor intensity.

Good mixing effect: The design of the mixing device enables the materials to be fully mixed in the mixing drum, ensuring the quality and stability of the product. The shape and arrangement of the stirring blades have been optimized, which can generate complex flow of materials during the stirring process and improve the uniformity of mixing.

Strong applicability: It can be applied to various materials with different properties, including powder, particle, block, etc. For different materials, simply adjust the parameters and operation mode of the equipment to achieve good crushing and mixing effects.